Pepakura is a shortcut way of papercraft design. It's cheating. Also, it's not that good at what it's supposed to do.
I can appreciate that you're a busy man. But, if you're gonna make papercraft, especially through Pepakura, then go through several drafts until you get all the kinks worked out. Pep is famous for making stupidly small tabs.
TBH, Pep would be great for, say, a PC papercraft or a nerf gun or something, but not for a plane. Look at the SFGallery VF-1 I keep bringing up. It was made without Pep, as were all the rest on that website, and they all own the hell out of a lot of pep papercrafts I've seen.
To each his own, I guess.
Any news on the VF-17 or 25, Urashiman?
Wow, Chrono, good work. I daresay I will never make that model, out of its sheer complexity, yet you've done a superb job. Many kudos to you, sir.